APPENDIX A
Figure A.1: Elevation and plan views of Magneform
cabinet variations showing dimensions and energy storage capabilities.
Figure A.2 Functional block diagram of the 7000
Series Magneform machine
Table A.1: 7000 series Magneform specifications.

Figure A.3: Interior of the capacitor bank compartment showing ignitron/resistor details
Figure A.4: Interior of the capacitor bank compartment
of a bus Magneform machine.
Figure A.5: Array camera discription.

Optimum conductor due =.784 centered in hole eccentric
mounting or different diameter of conductor reduces the max. electrical
potential that coil can see from conductor ( Max Voltage 30 KV in air)
Figure A.6: Pearson current monitor discription.
Figure A.7: The Rowgowski coil is uniform helix
around the unknown current.
Figure A.8: Rogowski coil based on co-axial cable
core. (a) Core for return path; (b) insulation stripped of braid; (c) cut
threads for location (d)helix laid into threads.
Figure A.9: Schematic for Rogowski "Worm" Coil
[Back to Table of Contents] [Back to High Velocity Forming Page]
| Alloy | Si | Fe | Cu | Mn | Mg | Cr | Zn | Ti | V | Each | Total | Aluminum |
| 6111-T4 | 0.6-1.1 | 0.40 | 0.50-0.9 | 0.10-.45 | .50-1.0 | 0.10 | 0.15 | 0.10 | 0.05 | 0.15 | Remainder | |
| 5754 | 0.4 | 0.4 | 0.1 | 0.5 | 2.6-3.6 | 0.3 | 0.2 | 0.15 | Remainder |
Table B.1: Chemical Compositions of 6111-T4 and 5754-0
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Table B.2: Coupon material, average mechanical
properties, (uniaxial)
Figure B.1: Forming limit series for 6111-T4 and
5754-0 from ALCAN Corp.
Table B.3: Summary plane strain limits, 5754-0
Table B.4: Constitutive model parameters, GM data
base 5754-0
Figure B.2: 5754 stress strain from G.M. data
base
Figure B.3 5754-0 stress-strain plot from G.M. data base
Figure B.4: 5754 stress-strain plot from G.M.
data base
Figure B.5: Coupon material stress-strain plot
Figure B.6: 6111-T4 coupon material stress-strain
plot

Strains 6111-T4 Coupons ,Fractional Factorial Fit Two Level, Half Fraction
All Terms and 2-way Interactions
Estimated Effects and Coefficients for mxGstr
| Term | Effect | Coef | Std Coef | t-value | P |
| Constant | 0.40312 | 0.002724 | 147.97 | 0.000 | 0.000 |
| Energy | 0.01625 | 0.00813 | 0.002724 | 2.98 | 0.018 |
| GrnDir | -0.02875 | -0.01437 | 0.002724 | -5.28 | 0.000 |
| Pstrain | 0.09875 | 0.04937 | 0.002724 | 18.12 | 0.000 |
| Foil | 0.03375 | 0.01687 | 0.002724 | 6.19 | 0.000 |
| Energy*GrnDir | 0.03125 | 0.01562 | 0.002724 | 5.74 | 0.000 |
| Energy*Pstrain | -.04125 | 0.02062 | 0.002724 | -7.57 | 0.000 |
| Energy*Foil | -0.02625 | -0.01312 | 0.002724 | -4.82 | 0.000 |
Analysis of Variance for mxGstr
| Source | DF | Seq SS | Adj SS | AdjMS | F | P |
| Main Effects | 4 | 0.0479250 | 0.0479250 | 0.0119812 | 100.89 | 0.000 |
| 2-Way Interactions | 3 | 0.0134687 | 0.0134687 | 0.0044896 | 37.81 0.000 | |
| Residual Error | 8 | 0.0009500 | 0.0009500 | 0.0001187 | ||
| Pure Error | 8 | 0.0009500 | 0.0009500 | 0.0001188 | ||
| Total | 15 | 0.0623437 |
Table B.5: 6111-T4 coupons, full model results
6111-T4 Coupons , Fractional Factorial Fit , Reduced Model;
Energy, Prestrain, Foil and Energy*Prestrain Terms Only
Estimated Effects and Coefficients for mxGstr
| Term | Effect | Coef | Std Coef | t-value | P |
| Constant | 0.403 | 12 | 0.007876 | 51.18 | 0.000 |
| Energy | 0.01625 | 0.00813 | 0.007876 | 1.03 | 0.324 |
| Pstrain | 0.09875 | 0.04937 | 0.007876 | 6.27 | 0.000 |
| Foil | 0.03375 | 0.01687 | 0.007876 | 2.14 | 0.055 |
| Energy*Pstrain | -0.04125 | -0.02062 | 0.007876 | -2.62 | 0.024 |
Analysis of Variance for mxGstr
| Source | DF | Seq SS | Adj SS | Adj MS | F | P |
| Main Effects | 3 | 0.0446187 | 0.0446187 | 0.0148729 | 14.98 | 0.000 |
| 2-WayInteractions | 1 | 0.0068062 | 0.0068062 | 0.0068062 | 6.86 | 0.024 |
| Residual Error | 11 | 0.0109187 | 0.0109187 | 0.0009926 | ||
| Lack of Fit | 3 | 0.0099687 | 0.0099687 | 0.0033229 | 7.98 0.000 | |
| Pure Error | 8 | 0.0009500 | 0.0009500 | 0.0001188 | ||
| Total | 15 | 0.0623437 |
Table B.6: 6111-T4 coupons reduced model results
5754 Coupons ,Fractional Factorial Fit ,Two Level, Half Fraction
All Terms and 2-way Interactions
Estimated Effects and Coefficients for mxg5str:
| Term | Effect | Coef | Std Coef | t-value | P |
| Constant | 0.49937 | 0.002577 | 193.79 | 0.000 | |
| Energy | 0.05625 | 0.02813 | 0.002577 | 10.91 | 0.000 |
| GrnDir | 0.00375 | 0.00188 | 0.002577 | 0.73 | 0.488 |
| Pstrain | 0.07625 | 0.03813 | 0.002577 | 14.79 | 0.000 |
| Foil | 0.05375 | 0.02687 | 0.002577 | 10.43 | 0.000 |
| Energy*GrnDir | -0.02375 | -0.01188 | 0.002577 | -4.61 | 0.000 |
| Energy*Pstrain | -0.00625 | -0.00312 | 0.002577 | -1.21 | 0.260 |
| Energy*Foil | -0.00875 | -0.00438 | 0.002577 | -1.70 | 0.128 |
Analysis of Variance for mxg5str
| Source | DF | Seq SS | Adj SS | Adj MS | F | P |
| Main Effects | 4 | 0.0475250 | 0.0475250 | 0.0118812 | 111.82 | 0.000 |
| 2-Way Interactions | 3 | 0.0027188 | 0.0027188 | 0.0009063 | 8.53 | 0.007 |
| Residual Error | 8 | 0.0008500 | 0.0008500 | 0.0001062 | ||
| Pure Error | 8 | 0.0008500 | 0.0008500 | 0.0001063 | ||
| Total | 15 | 0.0510937 |
Unusual Observations for mxg5str
| Obs. | mxg5str | Fit | Stdev.Fit | Residual | St.Resid |
| 7 | 0.510000 | 0.495000 | 0.007289 | 0.015000 | 2.06R |
| 15 | 0.480000 | 0.495000 | 0.007289 | -0.015000 | -2.06R |
R denotes an obs. with a large st. resid.
Table B.7: 5754-0 coupons, full model results
Figure B.7: 6111-T4 coupons full model Nscore
plot
Figure B.8: 5754-0 coupons, full model Nscore
plot
5754 Coupons, Fractional Factorial Fit Reduced Model;
Energy, Prestrain and Foil Terms Only
Estimated Effects and Coefficients for mxg5str
| Term | Effect | Coef | Std Coef | t-value | P |
| Constant | 0.49937 | 0.004345 | 114.93 | 0.000 | |
| Energy | 0.05625 | 0.02813 | 0.004345 | 6.47 | 0.000 |
| Pstrain | 0.07625 | 0.03813 | 0.004345 | 8.77 | 0.000 |
| Foil | 0.05375 | 0.02687 | 0.004345 | 6.19 | 0.000 |
Analysis of Variance for mxg5str
| Source | DF | Seq SS | Adj SS | Adj MS | F | P |
| Main Effects | 3 | 0.0474687 | 0.0474687 | 0.0158229 | 52.38 | 0.000 |
| Residual Error | 12 | 0.0036250 | 0.0036250 | 0.0003021 | ||
| Lack of Fit | 4 | 0.0027750 | 0.0027750 | 0.0006938 | 6.53 | .012 |
| Pure Error | 8 | 0.0008500 | 0.0008500 | 0.0001063 | ||
| Total | 15 | 0.0510937 |
Table B.9: 5754-0 coupons reduced model
SPECIMEN #1
2 Bar Narrow
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** No Secondary Conductor
3 Bar Wide
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** No Secondary Conductor
Figure B.11: coil mock-up inductances
SPECIMEN #3
3 Bar Narrow
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** No Secondaty Conductor
SPECIMEN #4
3 Turn Wide
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* Conducter Face-to-distance** No Secondaty Conductor
Table B.13: Coil mock up inductances
SPECIMEN #5
2 Turn Wide
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* Conducter Face-to-distance** No Secondaty Conductor
Table B.14: Coil mock-up inductances
SPECIMEN #6
4 Turn Wide
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* Conducter Face-to-distance** No Secondaty Conductor
Table B.15: coil mock-up inductances
SPECIMEN #10
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* Conducter Face-to-distance** No Secondaty Conductor
Table B.16: Coil mock-up inductances
[Back to Table of Contents] [Back to High Velocity Forming Page]