A HYBRID QUASI-STATIC / DYNAMIC
PROCESS FOR FORMING LARGE SHEET METAL PARTS FROM ALUMINUM ALLOYS
THE OHIO STATE UNIVERSITY
Dept. of Industrial Systems and Welding Engineering
By
Vincent J. Vohnout
1998
Advisor: Dr. Rajiv Shivpuri
Committee:
Dr. Glenn Daehn, Dept. Material Science and Engineering
Dr. William Baeslack III, Dept. of Industrial
Systems and Welding Engineering
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Velocity Forming Page]
TABLE OF CONTENTS
AbstractDedication
Acknowledgments
Vita
Publications
1.1 Matched Tools2. Specific problem description and proposed solution1.2 Fluid Pressure Forming
1.3 High Velocity Forming
1.3.1 Electromagnetic
1.3.2 Electro-hydraulic
1.4 Overview of Thesis
2.1 Combined Quasi-Static and Dynamic Forming: Hybrid Methods3. Effects of electromagnetic pulse forming on work hardned material2.2 Advantages of Different Hybrid Methods
2.3 Issues Involved in Developing MT-EM Forming
3.1 Experimental Determination of the Effect of Static Prestrain and Eddy Currents on Limit Strains4. Process simulation and software tools3.2 Thermal Effects in Coupon Electromagnetic Bulging
3.3 Factorial Experiment on MT-EM Process Parameters
3.4 Summary of Coupon Experiment Results
4.1 Introduction5. Application design and trials of the MT-EM process4.2 Quasi-Static Process Model Requirements
4.3 Full Dynamic Model for MT-EM Forming; the GEM Code
5.1 Introduction5.2 General Design Considerations
5.3 Full Scale MT-EM Trials
5.3.1 Automotive Hood Feature Line Extension Trial
5.3.2 Automotive Door Inner Panel Trial
5.4 Future Work
Bibliography